Ndai HtunghkingTinang hkrai galaw ai Rotary Welding jakgaw, madang dep ai welder langai hta grau ai; shi gaw hkum tsup ai, htunghking hku-hpaji rawng ai galaw shapraw ai cell langai mi rai nna, nsen kaba ai, shara law law hta n-gun rawng ai welding hpe atsawm sha galaw lu na matu galaw da ai. Hpa majaw nga yang, n-gun ja ai MFDC welding hpaji hpe automated rotary indexing hte kayau kaya galaw ai hku nna, ndai ladat gaw lata hte galaw ai lam hte n bung ai quality hpe n-gun n jaw ai lam ni hpe yeng seng kau ya lu ai. Na a galaw shapraw ai lam gaw, n-gun n rawng ai aten (sh) galai shai ai weld quality hte yak hkak nga ai rai yang, ndai ap nawng da ai Automated Rotary Welding Machine gaw, tsep kawp hparan ladat hpe jaw ya ai.
Madung Akyu Ni: Hpaji Masa Mali
Grai law hkra jat wa ai Throughput
- Lam dingsa: Manual hku nna htaw ai, shara jahkrat ai, weld galaw ai, bai shara jahkrat ai, hte jahkrat kau ai. Slow, bungli-grai galaw ra ai shingjawng ai lam ni.
- Anhte a hparan ladat: Rotary index table gaw, n-gun dat ai, n-gun dat ai, n-gun dat ai lam ni hpe kalang ta galaw ai matut manoi bungli galaw ai lam hpe shabyin ya ai. Ndai gaw -manu n lawm ai-added aten hpe shinggrup da nna, cycle aten ni hpe daw langai hta second 20-30 daram sha shayawm kau nna, yawng hkra pru wa ai hpe 1000 daram jat ya ai.60% jan.
N-hkap la ai, bai galaw mai ai Quality
- Manghkang: Weld a hkamja lam gaw, bungli galaw ai wa a atsam, electrode n-gun n rawng ai, shara jahkrat ai lam ni hta madung nga ai majaw, batch-to-batch n bung ai lam byin pru wa ai.
- Anhte a hparan ladat: MFDC (1000Hz) welding n-gun npawt gaw ±1% laman hta n-gun hpe hkang lu ai. Dynamic resistance hpe yu reng ai hte rau, weld shagu maren sha byin hkra (n-gun n bung ai lam ±3% hta n law ai (sh) maren sha re ai hpe) actively compensate galaw ya ai. Parameter yawng hpe digital hku nna shinggyin tawn da nna, langai lang hkra ai hte bai shaga la mai ai.
Kaga lam hku n re ai sha, na a daw a matu gawgap da ai
- Standard jak ni a shadawn sharam ai lam: Fixed guns hte tooling ni gaw na a daw langai ngai (sh) htawm hpang na galai shai ai lam ni hpe n mai hkan sa ai.
- Anhte a n-gun atsam gaw laksan galaw ai lam hta: Ndai gaw custom-hpe galaw da ai ladat re. Anhte gaw, na a daw a 3D hkrang hpe madung tawn nna, yak hkak ai weld sequence ni hpe madi shadaw ya ai, ap nawng da ai multi-tip electrode sinat ni hte lawan ai-galai shai ai arung arai ni hpe galaw da ga ai.
Data-Driven galaw shapraw ai lam a matu matut mahkai ai hpaji masa
- Data Hpraw Hka Hku: Manual record- hpe tawn da ai gaw, galaw shapraw ai lam hte quality hpe hkan tam na matu yak shangun ai.
- Anhte a hpawng de ai hkang zing ai lam: Standard interface (Ethernet, Profinet) ni lawm ai hpaga lam hte seng ai PLC langai hpe madung tawn nna, station gaw na a MES hte n-gun n rawng ai sha matut mahkai nga ai. Dai gaw, pru wa ai lam, shawng na-pass yield, hte hkum tsup ai hku hkan tam lu na matu sadi jaw ai lam ni a lam hpe tengman ai-time data ni hpe jaw ya ai.
Laksan jai lang ai lam ni
N-gun nnan mawdaw ni
Drive motor stator ni a matu Multi-pin shingjawng ai lam, battery module ni a matu busbar shingjawng ai lam, OBC/DCDC nta hpawng ni a matu shingjawng ai lam ni hpe galaw ai.
Mawdaw arung arai ni
Multi-spot welding galaw ai gaw, dunghkum hpe gram lajang ai, brake hpe n-gun jaw ai, dunghkum hpe shinggrup ai zawn re ai hpawng chyawm ai lam ni a matu re.
Wan jak hte wan jak
Contactor, relay, circuit breaker hte wan n-gun core ni a matu matut mahkai welding galaw ai.
Appliance galaw shapraw ai lam
Motor a jahtum na shingnip ni, compressor daw ni, valve ni a matu tinang hkrai hpawng de ai.
Hkam la mai ai manu & ROI
| Ya aten na na a mayak mahkak | Anhte a Station hte Rawt Jat Ai Lam | Lawu na-Laika man manu | |
| 1 | welds lawm ai daw langai hpe sinat langai hta operator langai hte second 90 ram aten la ra ai. | station 4 nga ai rotary cell gaw, shi hkum shi welding galaw ya ai. Operator gaw load/load sha galaw ai. Cycle aten: Sekan 25 daram. | Output gaw 3.6X jat wa ai. Operator n law ai hte volume langai sha hpe shapraw u (sh) order law law a matu capacity nnan hpe lang u. |
| 2 | Weld quality hpe myi man hte yu ai. Shata mi 3% scrap rate gaw customer ni hpe mara shagun ai lam byin shangun ai. | Weld shagu hpe yu reng nga ai. N kaja ai daw ni hpe shi hkrai shi flag galaw ya ai. Weld n-gun n bung ai lam gaw ±3% laman rai nga ai. | Scrap rate gaw 0.5% a lawu de hkrat sum mat chye ai majaw, manu dan ai arung arai ni hpe hkye la lu nna, bai galaw ra ai manu ni hpe mung hkye la lu ai sha n-ga, customer ni a myit dik lam hpe mung jat ya lu ai. |
| 3 | Product galai ai shaloi, jak law law hpe gram lajang ra nna hkying hkum 2 daram aten la ra ai. | Lawan ai-galai shai ai arung arai ni hte shinggyin tawn da ai malu masha ni gaw minit 30 npu hta galai shai ai lam ni hpe galaw ya lu ai. | Batch kaji ni hte law law lang ai ni hpe hparan lu na matu galaw shapraw ai lam hta n-gun jat wa ai, Overall Equipment Effectiveness (OEE) hpe grau kaja hkra galaw ya ai. |
| 4 | Production data hpe laika man ntsa kaw lata hte hkan tam ai majaw, hkan tam lu ai lam hte manghkang-hparan na matu yak hkak nga ai. | Weld data yawng (current, aten, resistance) hpe shi hkrai shi log galaw nna, langai hkrai a daw ni hpe hkan tam mai ai. | Data-driven quality hparan ai lam hpe lawan ai root-hpa majaw hpe sawk sagawn lu na matu galaw ya nna, jep joi ai lam ni hte matut manoi gram lajang na matu sakse ni hpe jaw ya ai. |
Masat masa ni
Anhte a company gaw, n-gun n rawng ai welding arung arai ni hpe sawk sagawn nna galaw shapraw ai lam ni hpe madung tawn ai.
Anhte hta 20,000m2 galaw shapraw ai shara nga ai rai nna, anhte a bungli manang ni hta BYD hte Gree zawn re ai -mying kaba ai company ni lawm ai.
FAQ
Htawm hpang hta anhte a product design galai shai mat yang gara hku kun?
Designed-in galai shai ai lam gaw, laksan galaw ai a madung akyu langai rai nga ai. Anhte gaw, product dinghku langai a kata hta galai shai lu na matu design galaw ga ai. Htawm hpang na hkrang shapraw galai shai ai lam ni hpe lawan ai-galai shai ai arung arai nnan ni hte welding gun module ni hte, weld program nnan ni hte law law lang hkap la mai ai.
Multi-tip gun hta tip yawng hta n-gun n-htum ai sha gara hku galaw na kun?
Anhte gaw, n-gun rawng ai hte n-gun rawng ai hku jai lang lu na matu, hkrak tup ai-machined structures ni hte, laksan hku nna galaw ai sinat laknak unit ni (pneumatic or servo) hpe lang ga ai. Commissioning galaw ai shaloi, anhte gaw sensor ni hpe lang nna tip shagu na n-gun hpe calibrate galaw nna, hkam la ai.
Ndai hpe galaw na matu, gram lajang na matu, hpaji kungkyang ai hpaji ninghkring ni ra ai kun?
Operation galaw ai gaw asan sha re. Sharin hkam la sai operator langai gaw, madung hku nna, daw ni hpe load galaw nna, start hpe dip ai. Ndai system gaw gara manghkang hpe raitim asan sha mu lu ai hku sadi jaw ya ai. Anhte jaw da ai laika buk ni hte spare parts jahpan hte gram lajang ai lam gaw asan sha rai nna, madung nbung hte wan n-gun jep joi ai lam ni hpe madung tawn ai. Anhte gaw tsan ai shara hte-site kaw nna madi shadaw ya ai.
Ga sadi jaw da ai galaw ai lam hpe n galaw shi yang gara hku jep joi mai na kun?
Anhte gaw mai byin ai lam hpe sawk sagawn ai daw hpe grai tsun shadut ga ai. Sample daw ni hpe nang sa dat ai. Anhte a shara hta prototype cell hpe lang nna welding chyam dinglik ai lam ni hpe galaw nna, hpang jahtum na system hkrang shapraw ai lam a npawt nhpang hku nna, lu la mai ai cycle aten hte weld quality hpe madi shadaw ai, hkrak tup ai Process Validation Report hpe jaw ya ai.
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