Haifei gaw ndai mawdaw sau tank hpe welding galaw ai ladat hpe mawdaw amyu myu a matu thin-sheet sau tank assemblies ni hpe galaw shapraw ai galaw shapraw ai company langai a matu galaw shapraw wa ai.
Ndai masing hta, laksan galaw da ai seam welding ladat, profile-htuk manu ai shara masat masa galaw ai ladat hte program galaw mai ai ladat hpe hkang ai ladat hpe lang ai. Ndai hparan ladat hpe n bung ai shell alignment, n matut manoi ai seams, grai katsi ai deformation hte galaw shapraw ai batch ni a lapran shai hkat ai lam ni hpe hparan na matu galaw shapraw ai re.
Hpa majaw nga yang, wan sau tank a shadawn shadang, sheet n-gun hte joint profile ni n bung ai majaw, hpang jahtum na welding jak, tooling hte process settings ni hpe customer a sumla ni hte sample-welding chyam dinglik ai lam ni kaw nna hkam la ra ai.
Na a wan sau tank sumla hpe sa dat u
Project hpe langai mi yu yang
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Project arung arai |
Akri akrai |
| Jak rung | Motorcycle arung arai ni hpe galaw shapraw ai |
| Bungli daw | Motorcycle sau tank hpe hpawng de ai |
| Madung hkrang | N-gun n rawng ai n-gang n-gang ni hpe shinggrup da ai |
| Madung welding galaw ai ladat | Matut manoi seam welding galaw ai |
| Madung daw | Lawu hte lawu tank n-gang ni a lapran na matut mahkai lam |
| Arung arai ni | Laksan galaw da ai mawdaw sau tank welding jak |
| Laknak | Profile-htuk manu ai shara hte madi shadaw ai arung arai ni |
| Ladat hpe hkang ai | Program galaw mai ai welding ya aten, n-gun, welding aten hte hkam la ai ladat |
| Madung quality myit tsang ai lam ni | Seam matut manoi ai lam, lwi pru wa na hkrit tsang hpa, hkrang nsam galai shai ai lam hte shell alignment |
| Jep joi ai lam | Sample welding, myi man hte shadawn shadang jep joi ai lam, dai hpang mari ai wa - tsun da ai hka lim ai hpe chyam yu ai |
Ndai Motorcycle wan sau tank hpe welding galaw ai ladat hpe hpa a matu lang ai kun?
Dai tsi hpe mawdaw sau tank langai a byin pru wa ai ntsa hte lawu na n-gup magap ni hpe matut mahkai na matu lang ai.
Ndai shells ni gaw, shingra tara hku nna, bunghku n-gun n rawng ai, n-gup magap n-gun rawng ai hte n tara ai peripheral joint ni nga ai. Welding galaw ai shaloi, tank hkum hkrang hpe n hkra hkra galaw ai sha, matut manoi joint hpe shabyin ya ra ai.
Madung shell matut mahkai ai lam hpe seam welding lang nna ngut kre ai. Hkrun lam hkawm ai electrode leng ni gaw, shingjawng ai shara hpe hkan nang ai shaloi, n-gun hte shingjawng ai n-gun hpe jaw nna, shingjawng ai weld nugget ni hpe n-gun jaw ai. Ndai shinggrup da ai weld ni gaw, pat da ai tank structure a matu ra ai matut manoi seam hpe shabyin ya ai.
Mounting brackets, n-gun shaja ai arung arai ni, filler matut mahkai ai lam ni hte kaga karum shingtau ai arung arai ni hpe n bung ai welding ladat ni ra na re. Haifei gaw tank ting hpe ladat langai sha jai lang na malai, weld shara langai hpra hpe jep joi ai lam galaw ai.
Customer a shingdu labau
Dai customer gaw mawdaw model law law a matu mawdaw sau tank assembly ni hpe galaw shapraw ya ai.
Shi a arai ni hta, n bung ai atsam rawng ai tank ni, shinggrup da ai hkrang ni hte sheet hkrang ni lawm ai. Ndai lam gaw, arung arai langai hpra a matu, ngang grin ai n-gun langai hte welding parameters langai hpe lang na matu yak hkak shangun ai.
Dai customer gaw, welding a n-gun hte n-gun hpe grau hkrak hkra hkang lu ai, bungli galaw ai arung arai ni a shara hpe grau kaja hkra galaw lu ai hte, bai nhtang order galaw na matu process settings ni hpe n-gun jaw lu ai, galaw shapraw ai hparan ladat langai ra nga ai.
Shawng na Process hte seng nna Customer wa gara manghkang ni hkrum wa ai kun?
Thin Tank Shells ni hpe grai hkra machyi shangun ai
Thin formed shells ni gaw katsi ai hpe hkam sha chye ai. N bung ai (sh) grai law ai katsi ai lam gaw, n-gun rawng ai, shara mi kaw hkrat sum ai, jut sharawt ai (sh) yawng hkra n-gun rawng ai hpe byin shangun chye ai.
Deformation gaw hkrang nsam hpe sha hkra machyi shangun ai n re. Hpang na hpawng chyawm ai lam hpe mung pat shingdang lu nna, n-gun n bung ai matut mahkai lam hpe mung byin shangun lu ai.
01
N bung ai Shell shara jahkrat ai lam
Shawng na loading hte clamping ladat gaw, bungli galaw ai wa hta grai madung nga ai.
Lawu na hte lawu na shell ni hpe reference point langai sha hta n tawn da ai shaloi, joint gap hte overlap gaw galai shai mat ai. Ndai lam gaw seam galu kaba ai, weld shara hte buga na nbung katsi ai lam ni hta shai hkat ai lam ni hpe byin shangun ai.
02
N matut manoi ai (sh) n hkum tsup ai Welds ni
N ngang grin ai shamu shamawt lam hte n bung ai hku matut mahkai ai lam gaw, n hkum tsup ai fusion, pores kaji ni (sh) n matut manoi ai daw ni hpe byin shangun chye ai.
Shinggan kaw nna hkap la mai ai zawn rai nga ai weld hta, hka pru ai lam kaji langai mi naw nga chye ai. Ndai lam a majaw, myi hte mu lu ai hku jep yu ai gaw, customer wa tsun da ai sealing test hpe n mai galai shai ya ai.
03
N grin ai Welding N-gun hte N-gun
Welding current, electrode n-gun (sh) hkawm sa ai alawan ai lam ni hta shai hkat ai lam ni gaw, shang wa ai lam hte seam byin pru wa ai lam hpe hkra machyi shangun ai.
N-gun grai n law ai majaw, n hkum tsup ai hkum hkrang hpe tawn da ya lu ai. N-gun grai law ai majaw, n-gup magap hpe wan hkru shangun ai, n-gup magap n-gun yawm mat ai (sh) n-gup magap n-gun yawm mat chye ai.
04
Bai lang mai ai ladat jahpan n nga ai
Shawng na ladat gaw, welding setting ni hpe shinggyin tawn na matu hte bai shaga la na matu htap htuk ai ladat n jaw ya ai.
Operator ni gaw, arung arai ni hpe galai shai ai shaloi (sh) moi na tank model de bai nhtang wa ai shaloi, dai ladat hpe bai gram lajang ra ai majaw, setup aten hpe jat wa shangun nna, langai hkrai a mahkrum madup hpe madung tawn ra ai.
05
Customer wa hpa ra ai kun?
Customer wa gaw, mai byin ai welding hparan ladat hpe hpyi shawn ai:
- Tank shells ni a matu katsi ai hpe hkang u
- Bulging, warping hte buga ntsa na hkra machyi ai lam ni hpe shayawm ya ai
- Welding n galaw shi yang, grau hkrak ai joint gap hpe gram lajang u
- Ra ai lam grup yin hta matut manoi shingkyit hpe shapraw u
- Weld galaw ai n-gun, electrode a n-gun hte hkawm sa ai alawan ai lam hpe hkyen lajang u
- Lata hte shara jahkrat ai majaw byin pru wa ai shai hkat ai lam hpe shayawm kau u
- N bung ai wan sau tank hkrang ni a matu galaw sa wa na ladat ni hpe tawn da u
- Hpaga lam jahpan ni hpe madi shadaw ya nna, galaw sa wa ai lam hpe hkan tam lu ai
- N bung ai atsam, hkrang hte sheet n-gun ni lawm ai tank ni hpe htuk manu hkra galaw u
- Welded tank ni hpe myit hkrum da ai leakage-chyam dinglik ladat hpe lang nna jep yu na ahkang jaw u
Ndai ni gaw project ra kadawn ai lam ni rai nga ai. Hpang jahtum hkap la ai masat masa ni hpe gaw, mari ai wa a sumla ni, arung arai madang hte chyam dinglik ai ladat ni hte maren masat da ra ai.
Hpa majaw Main Tank Shell a matu Seam Welding hpe lata la ai kun?
Lawu hte lawu na shell ni gaw matut manoi joint galaw ra ai. Langai hkrai a spot weld ni gaw tank hkum hkrang grup yin hpe matut manoi shinggrup da ai lam langai sha n lu jaw ai.
Seam welding jak gaw, shinggrup ai electrode leng ni hpe lang nna, n-gun hte n-gun hpe n-gun jaw ai. Weld nuggets ni hpe hkrak hkrak shinggrup da ai gaw matut manoi seam byin shangun ai.
Motorcycle sau tank ni a matu, galaw ai lam hta lam mali hpe rap ra hkra galaw ra ai:
| Ladat lam | N law ai rai yang | Grai law ai (sh) n ngang grin ai rai yang |
| Welding galaw ai | N hkum tsup ai fusion (sh) n-gun kya ai seam byin pru wa ai | Grai katsi ai, ntsa lam hkra machyi ai (sh) wan hkru ai- hku nna |
| Electrode n-gun | Wan n kaja ai matut mahkai lam hte n tara ai weld ni | Sun sung ai shara (sh) buga ginra hkrang galai shai ai lam |
| Welding lawan ai | Langai hkrai a shara hta grai katsi ai | N law htum katsi ai hte n matut manoi welding galaw ai |
| Hkam la ai hte katsi ai ladat | N-gun n rawng shi yang, jawm shamu shamawt ai lam | N ra ai cycle hpe jat ai (sh) grai law hkra shinggrup ai |
Ndai manu ni hpe general machine catalog kaw na sha n mai lata ai. Shanhte hpe tengman ai arung arai, n-gun, shell profile hte ra ai sealing standard ni hpe jai lang nna galaw shapraw ra ai.
Haifei a laksan galaw da ai Welding hparan ladat
1. N bung ai wan sau tank sample ni hte Welding chyam dinglik ai lam ni
Haifei gaw, n bung ai atsam, shinggrup da ai hkrang hte sheet n-gun n bung ai mawdaw sau tank ni hta welding chyam dinglik ai lam galaw ai.
Dai chyam dinglik ai lam ni hpe jep joi na matu lang ai:
- Welding-ya aten na ginra
- Electrode n-gun
- Welding lawan ai
- N-gun jaw ai aten
- Hkam la ai hte katsi ai ladat
- Shell matut mahkai masa
- Mu lu ai katsi ai atsam
- Weld matut manoi galaw ai
- Fixture madi shadaw ra ai lam ni
Yaw shada ai lam gaw, arung arai ni hte arung arai ni hpe n jahtum shi yang, bungli galaw mai ai process window hpe gawgap na matu re.
2. Hkamja lam hpe hkang lu ai Seam Welding ladat
Laksan lata la ai welding arung arai ni gaw welding n-gun, electrode n-gun hte bungli galaw ai arung arai shamu shamawt ai lam ni hpe jawm hkang lu ai.
Stable control gaw grau nna n-gun n rawng ai sau tank shell a matu ahkyak ai, hpa majaw nga yang parameter langai hta galai shai ai lam gaw kaga ni hpe hkra machyi shangun ai majaw re. Ga shadawn, current hpe n galai shai ai sha welding speed hpe jat ai gaw, joint kaw na heat input hpe shayawm ya lu ai. Speed hpe n hkang ai sha current hpe jat ai gaw deformation hpe jat wa shangun chye ai.
Dai majaw, hpang jahtum na welding program hpe, garan tawn da ai ya aten na manu hku n rai, hkum tsup ai parameter set hku nna gawgap da ai.
3. Profile-Htap htuk ai shara hpe masat da ai
Haifei gaw, sau tank a hkrang hte maren, ap nawng da ai n-gun hpe galaw da ai.
Dai fixture gaw ntsa hte lawu shell ni a matu bai nhtang mai ai shara ni hpe gawgap ya nna, welding galaw ai shaloi, shinggrup da ai ntsa ni hpe madi shadaw ya ai. Dai hta n-ga, tank hkum hkrang grup yin hta n-gun hpe garan gachyan ya ai hte, n-gun hpe n-gun jaw ya ai.
Fixture design hpe myit yu ai:
- Sau tank a hkrang hte n-gun
- Htingbu htingbyen a shara
- Lawu hte lawu na shell hpe madi madun ai
- Joint gap hte shingdaw hkat ai
- Clamping n-gun hpe hkam sha chye ai shara ni
- Hka htaw ai hte jahkrat ai lam
- Product galai ra ai lam ni
Tank model law law lawm ai shaloi, galai shai mai ai (sh) lawan-galai mai ai fixture daw ni hpe jep joi mai ai.
4. Tinang hkrai shara jahkrat nna matut manoi Welding galaw ai
Tank hpe n-gun dat nna shara jahkrat ngut ai hpang, dai fixture gaw shells ni hpe masat da ai reference ni hpe ninghkap nna hkam la ai.
Dai hpang, jak gaw masat da ai welding sequence hpe hkan sa ai. Hkamja lam hpe hkang lu ai shamu shamawt lam gaw, lata hte lam matsun ai majaw byin pru wa ai galai shai ai lam hpe shayawm ya lu nna, welding galaw ai alawan ai lam hpe ya aten hte electrode a n-gun hte maren sha tawn da ya ai.
Automation a hkrak ai madang hpe customer ra sharawng ai output, nga ai operator ni hte product model ni a jahpan hte maren galai shai mai ai.
5. Program galaw mai ai ladat ni hpe masat da ai
Welding program ni hpe n bung ai wan sau tank a hkrang masa ni a matu shinggyin tawn da mai ai.
Ndai hku galaw ai gaw, model galai ai shaloi (sh) order langai hpe bai galaw ai shaloi, myit hkrum da ai parameter set ni hpe bai shaga la lu shangun ai. Access hpe hkang zing ai hte galaw shapraw ai-data hpe ka matsing da ai lam hpe mung, customer wa process traceability ra ai shaloi, jep joi mai ai.
Stored recipes ni gaw, lata hte bai gram lajang ai lam hpe shayawm ya ai, raitim, operator wa gaw, load galaw da ai arung arai a matu, jaw ai program hte fixture hpe naw lata ra ai.
Dai Hpaji Hpawng gaw, Shawng nnan na Manghkang ni hpe gara hku hparan ya ai kun?
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Npawt nhpang galaw shapraw ai manghkang |
Haifei hkrang shapraw ai lam |
Tatut galaw mai ai magam bungli |
| Lawu hte ntsa shell ni hpe n bung ai hku tawn da ai | Profile-htuk manu ai shara hpe tam ai | Bai kahtap bang mai ai load reference ni hpe gawgap ai |
| Galai shai ai joint gap | Ap nawng ai clamping hte madi shadaw ai hkrang | Shell matut mahkai lam hpe grau ni htep hkra galaw ya ai |
| Grai katsi ai hku galai shai mat ai | Ya aten, n-gun hte lawan ai hpe hkang lu ai | N ra ai katsi ai hpe pat shingdang ai |
| N matut manoi ai (sh) n bung ai shingnip | Matut manoi welding shamu shamawt ai lam hpe hkang lu ai | Bai galaw mai ai welding lam hpe gram lajang ya ai |
| Lata hte lam matsun ai hpe kam hpa ai | Tinang hkrai galaw ai welding ladat | Operator- hte seng ai shamu shamawt ai lam hpe shayawm ya ai |
| Model galai ai aten hta bai gram lajang ai | Hkrang shapraw da ai welding lamang ni | Myit hkrum da ai setting ni hpe bai shaga la na ahkang jaw ai |
| Hpaga galaw ai jahpan n nga ai | Laksan hku nna data mahkawng da ai hte hkan tam mai ai magam bungli ni | Ladat hpe bai maram yu ai hte galaw shapraw ai lam hpe hparan ai lam hpe madi shadaw ya ai |
Teng sha rawt jat wa ai madang hpe customer a hkap la ai masat masa ni hte shingdaw nna jep joi ra na re. Sau tank hkrang shapraw ai shaloi, general percentage n mai lang ai.
Hkum tsup ai Motor Sau Tank hta Gara Welding Process ni hpe lang ai kun?
Motorcycle sau tank a daw shagu hpe langai sha re ai ladat hte weld galaw ra ai n re.
Sau tank ginra |
Laksan ladat |
Madung yaw shada lam |
| Lawu hte lawu na main shells ni | Seam htu ai | Matut manoi pat da ai joint hpe hpaw u |
| Hkap tawn da ai bracket ni | N-gun n-gun n-gun | Structural arung arai ni hpe atsawm sha jung da u |
| N-gun shaja ai daw ni | Spot (sh) hkrang shapraw ai | Buga ginra hkrang masa madi shadaw ai lam jaw na |
| Filler matut mahkai ai lam (sh) n tara ai shara ni | MIG welding (sh) kaga jep joi ai lam langai ngai | Electrode leng ni a matu n htap htuk ai joint ni de du hkra |
| Hpang jahtum tank | Leakage chyam yu ai | Welding galaw ngut ai hpang sealing galaw ai lam hpe jep yu u |
Teng sha galaw sa wa ai lam hpe hpawng de ai lam gaw, hpawng de ai lam, arung arai, n-gun hte arung arai hkrang shapraw ai lam hta madung nga ai.
Welding Machine (sh) Hkum tsup hkra galaw ai Line kun?
Na a factory a ya na masa hte maren scope hpe lata la u.
Fuel Tank Welding Hpaji hpe lata la u:
Stamping galaw na matu jak ni nga sai .
Lawu hte lawu na shell ni gaw byin pru wa sai .
Ya aten na manghkang gaw madung hku nna welding quality (sh) pru ai lam re .
Welding galaw ai jak hte jak hpe sha gram lajang ra ai .
Ya nga ai polishing, coating hte chyam dinglik ai lam ni hpe naw jai lang mai ai
Hkum tsup ai wan sau tank galaw shapraw ai line hpe lata la u Rai yang:
Fuel tank galaw ai shara nnan hpe hpaw nga ai .
Blanking hte hydraulic galaw ai arung arai ni mung ra ai .
Welding galaw ai ladat law law hpe hpawng de ra ai
Polishing, coating hte hka pru ai hpe chyam yu na matu masing jahkrat ra ai
Customer wa gaw, jak rung galaw ai lam hpe tup hkrak galaw na matu karum shingtau lam ra nga ai.
Haifei gaw langai hkrai a sau tank seam welding jak hpe jaw ya lu ai (sh) grau kaba ai galaw shapraw ai-line bungli masing hpe jep joi lu ai.
Hpa majaw Haifei hte rau Fuel Tank Welding bungli galaw ra ai kun?
Machine hpe n ngut shi yang, Process hpe jep joi ai lam
Machine hpe lata ai shaloi, sau tank a mying hpe sha n-ga, sumla hkrung, sample hte welding chyam dinglik ai lam ni hpe madung tawn nna lata ai.
01
Hpaji hte Fixture hpe rau jawm galaw ai
Curved thin-sheet tank ni a matu, fixture madi shadaw ai lam gaw welding galaw ai lam a daw langai mi rai nga ai. Dai majaw, jak hte fixture hpe system langai hku nna jep joi ai lam galaw ai.
02
Teng sha galaw shapraw ai hpe madung tawn nna gram lajang ai lam
Automation madang hpe gaw, prut prut ai arai, arung arai amyu myu, bungli galaw ai wa shanglawm ai lam hte nga ai jakrung shara ni hpe yu nna lata la ai.
03
Shawng -Hkamja ai Sample Chyam dinglik ai lam
Myit hkrum da ai sample ni hpe process galaw na matu hte pre-hkap la na matu lang mai ai.
04
Langai hkrai jak hte galaw shapraw ai lam ni hpe madi shadaw ya ai
Customers ni gaw welding-machine project hte hpang mai ai (sh) grau dam lada ai hparan ladat hpe hpyi shawn mai ai, dai ni gaw forming, welding, ngut kre ai lam, jep joi ai lam hte shinggyin la ai lam ni hpe shinggrup da ai.
05
Anhte a engineer ni hpe matut mahkai u
FAQ
01.Motorcycle sau tank hpe welding galaw na matu kaja dik ai ladat gaw hpa rai ta?
02.Machine langai mi gaw mawdaw sau tank model amyu myu hpe weld galaw lu na kun?
03.Haifei gaw welding galaw ai shaloi sau tank a hkrang nsam hpe gara hku shayawm ya ai kun?
04.Seam welding galaw ai sha, sau tank langai mi n lwi na hpe kam mai ai kun?
05.Anhte n order shi yang Haifei gaw anhte a sau tank sample ni hpe chyam yu mai ai kun?
06.Haifei gaw sau tank galaw shapraw ai line hpe tup hkrak jaw ya lu na kun?