Shachyen shaga ai
Industrial galaw shapraw ai lam hta,Capacitor pru ai shara kaw na htu aigaw n-gun ja ai hte n-gun-hkye la ai atsam a majaw, magri welding hta grai lang ai. Electrode a n-gun hpe hkrak hkrak galai shai ai gaw, weld a hkamja lam, arung arai ni hpe n-gun jaw ai lam, arung arai ni a asak hpe hkrak hkra hkra machyi shangun ai. Ndai laika buk gaw, capacitor discharge spot welding a matu electrode n-gun hpe gram lajang ai ladat ni hpe, madung parameters kaw nna, n-gun ja ai hku gram lajang ai lam du hkra, hkrang shapraw ai ladat hpe hkrang shapraw nna, gram lajang ai lam hpe hpaji masa hku nna hkang lu na matu karum ya ai.
I. Madung Parameter Settings: Arung arai hte n-gun hpe madung tawn ai
Capacitor discharge spot welding galaw na matu electrode n-gun hpe bungli galaw ai arung arai, n-gun, hte welding galaw ra ai lam ni hpe madung tawn nna shawng nnan masat da ra ai.
1.Arung arai ngang kang ai hte n-gun ja ai
- N-gun n rawng ai arung arai ni (aluminum, copper alloys zawn re ai ni) gaw, hkrat sum ai projection ni hpe koi lu na matu, n-gun kaji ai hpe ra ai; n-gun ja ai arung arai ni (stainless steel, carbon steel zawn re ai ni) hpe n-gun grau ja hkra galaw ra ai.
- Hpa majaw nga yang, n-gun grau ja ai bungli galaw ai arung arai ni gaw, n-gun n bung ai lam ni hpe shayawm kau lu na matu, dai hte maren grau tsaw ai electrode pressure ra ai. Ga shadawn, 5mm galu ai n-gang n-gang gaw, 5000-6000N electrode n-gun ra ai, 1mm galu ai n-gang gaw 500-800N de shayawm kau ai.
2.Laika Buk Laika Buk
- Capacitor discharge spot welding jak law malawng gaw, madung parameter table ni hpe jaw ya ai majaw, bungli galaw ai arai amyu hte maren, shawng nnan na n-gun manu ni hpe hkrak sha shingdaw lu ai. Ga shadawn, power battery tab ni hpe weld galaw ai shaloi, electrode n-gun hpe ±1N du hkra hkrak hkra galaw ra ai, dai gaw electrode sheet hpe n hkra hkra galaw ra ai.
II. Dynamic gram sharai ai lam: pat da ai-Loop hkang ai lam hte tengman ai-ten hpe bai htang ai lam
Capacitor n-gun pru ai shara kaw na electrode n-gun gaw n-gun n rawng ai raitim, pat da ai-loop hkang ai ladat ni hku nna n-gun rawng ai hku galaw ra ai.
1.N-gun hpe hkam sha ai Tengman ai-Aten hpe yu reng ai
- High-precision sensor ni gaw, electrode a n-gun manu ni hpe tengman ai aten hta mu lu nna, nbung n-gun (sh) servo motor pru ai lam hpe controller ni hku nna shi hkrai shi gram lajang ya lu ai majaw, n-gun gaw masat da ai ginra kata hta ngang grin nga lu ai. Ga shadawn, nbung npawt nhpang galai shai ai majaw, n-gun n bung ai majaw, shut shai ai welding (sh) n-gun n rawng hkra, dai system gaw shi hkum shi gram lajang ya ai.
2.Multi-Lam law law a n-gun atsam hpe hkrang shapraw ai lam
- Pre-n-gun, madung n-gun, gram lajang ai n-gun, hte n-gun shayawm ai zawn re ai -stage n-gun law law hpe madi shadaw ya ai. Ga shadawn:
- Pre-pressure stage: Gap hkat ai lam ni hpe yeng seng kau na matu bungli galaw ai shara hpe shim lum ai hku matut mahkai u;
- Madung n-gun dat ai ladaw: Projection ni hpe tsep kawp hkrat sum hkra lawan ladan n-gun dat ai;
- Hkringmang daju: Weld shara ni hpe katsi hkra pressure hpe gram lajang ra ai.
- Ndai ladat gaw grau nna n bung ai nlung ni (aluminum + copper zawn re ai) shing nrai, yak hkak ai hkrang masa ni hpe shinggrup ai shaloi grau nna htuk manu ai, weld point consistency hpe grau kaja hkra galaw ya ai.
III. Arung arai ni hpe galai shai ai lam: laksan mabyin masa ni a matu kaja dik ai ladat ni
1.N bung ai magri Welding
Conductivity shai hkat ai lam kaba nga ai arung arai ni (stainless steel hte carbon steel zawn re ai ni) hpe daw garan nna n-gun hpe galai shai ra ai. Ga shadawn, shawng nnan e, n-gun n law ai-n-gun n law ai arung arai ni hpe n-gun n law ai hte shawng katsi shangun nna, n-gun n law ai -n-gun n law ai arung arai ni a matu n-gun hpe loi loi hte jat nna, n-gun n law ai-hkrit tsang ai shara hpe rap ra hkra galaw u.
2.Micro Welding hte hkrak tup ai arung arai ni
Micron-madang na weld shara ni a matu (chip packaging, relay matut mahkai ai lam zawn re ai ni) servo-driven electrode ni ra ai, n-gun grai law ai majaw bungli galaw ai arai ni n hkrat sum hkra ±1N laman hta n-gun hkrak ai lam hpe hkang lu ai.
3.Ntsa hpe tsi lajang ai lam hte san seng ai lam
Bungli galaw ai arai a ntsa na sau nsam (sh) oxide layers ni gaw, matut mahkai ai lam hpe ninghkap lu ai atsam hpe jat ya ai majaw, electrode a n-gun hpe hkrak hkra shayawm ra ai hte, weld galaw ai shara hta katsi ai hpe hkam la lu na matu, weld galaw ai aten hpe jat ya ra ai.
IV. Masha law malawng hkrum sha nga ai manghkang ni hte Debugging ladat ni
1.N hkum tsup ai dip sha ai lam a akyu ni
Welds ni gaw shut ai matut mahkai lam, hka lim ai lam, electrode ni pyi n-gun rawng ai lam ni byin chye ai. Ndai aten hta nbung n-gun hpe loi loi hte jat mai ai (sh) nbung circuit sealing hpe jep yu mai ai.
2.Grai dip sha ai a hkrit tsang hpa ni
Projection aten garai n du shi yang hkrat sum mat ai majaw, current density yawm mat nna, weld n-gun n law mat ai. Pressure hpe shayawm nna, discharge aten parameter ni hpe grau kaja hkra galaw ra ai.
3.Debugging galaw na matu hpaji jaw ga ni
Hpaji masa hku nna, arung arai ni hpaji jaw da ai parameter ni hpe lang nna, shawng nnan sample hpung 10 hpe chyam yu nna, weld a hkrang hte n-gun hpe yu nna, n-gun hpe kaja dik ai manu de fine-tune galaw u.
Daw dan lam
2019 ning hta electrode n-gun hpe gram lajang ai lam galaw ai.Capacitor pru ai shara kaw na htu ain-gun rawng ai lam gaw, welding quality hta core link langai rai nna, arung arai ni a arawn alai, jak rung a bungli galaw ai lam, hte galaw ra ai lam ni hpe hpawng de nna, hkum tsup ai hku galaw ra ai. Hpaji masa hku nna madung masat masa ni hpe masat da ai, dynamic closed-loop hpe hkang ai, laksan masa hpe galai shai ai hku nna, weld a n-gun hte n-gun atsam hpe shatsaw ya lu ai sha n-ga, electrode a asak hpe mung jat ya lu ai majaw, galaw shapraw ai manu hpe shayawm ya lu ai. Hpa majaw nga yang, n-gun ja ai hte ngang grin ai welding hpe lu la na matu, hkrak ai electrode pressure hpe gram lajang ai ladat ni hpe chye na ai gaw, ahkyak ai lahkam langai rai nga ai.
