Shachyen shaga ai
2022 ning hta, n-gun atsam mawdaw nnan galaw shapraw ai company langai gaw, shanhte a 2019 hta capacitor bank module hpe gram lajang ai hku nna, battery tab hpe 40% jat ya ai.n-gun dat shapraw ailai len. Dai aten hta, nbungli company langai gaw, grai kungkyang ai electrode hpaji hpe jai lang nna, titanium alloy weld n-gun hpe htam 1.8 jan lu la wa sai. Ndai awng dang lam ni gaw, 2019 ning hta shingjawng lu ai atsam nga ai hpe madun dan nga ai.n-gun dat shapraw aishi a laklai ai system htingnu gawgap ai lam hte hpaji masa ni hta nga ai. 150kA du hkra n-gun kaba ai pulse discharge (150kA du hkra kalang ta byin pru wa ai n-gun) hte hkrak hkrak galaw sa wa ai lam hpe hkang lu ai atsam (time accuracy ±0.1ms) hpe hpawng de da ai rawt jat galu kaba wa ai arung arai ni zawn, shi a hpaji masa hte hkrang masa gaw welding a hkamja lam hte galaw shapraw ai atsam hpe hkrak hkra hkra machyi shangun ai. Ndai laika hta 2019 ning a core module manga hte madung hpaji masa kru hpe -sung sung sawk sagawn ai lam galaw da ai.n-gun dat shapraw aimasa ni hpe galaw ai.
1. Capacitance n-gun dat dat ai Welding a hkrang masa
1.1 N-gun atsam hpe shinggyin tawn da ai shara: Capacitor Bank ni a hpaji masa npawt nhpang
A "myit masin" hpe .n-gun dat shapraw aijak gaw -layer law law nga ai sumla hkrung capacitor bank ni lawm nna, dai ni a hpaji masa ni gaw bungli galaw ai lam hpe hkrak dawdan ya ai:
| Parameter | Hpaga lam madang | Hpyen Madang |
|---|---|---|
| Atsam n-gun | 10-500mF | 50-1000mF |
| Charge galaw ai n-gun | 400-2000VDC | 600-3500VDC |
| N-gun atsam | 1.5-3.0kJ/kg | 3.5-5.8kJ/kg |
| Cycle Prat | 500,000 lang shingjawng ai | 1,000,000 lang shingjawng ai |
Power battery galaw ai company langai gaw, matrix capacitor layout (hpung 32 hpe shingdaw nna) lang nna 0.2ms laman 99% n-gun shapraw lu ai majaw, welding galaw ai lawan ai lam hpe minit mi hta 120 spot de jat wa ai.
1.2 N-gun dat shapraw ai ladat: IGBT kaw nna Electrode de hkrak hkrak htawt sit ai lam
Masum-madang n-gun htawt sit ai lam:
→ Capacitor bank n-gun hpe mahkawng da ai → IGBT n-gun hpe hkang ai → Transformer a n-gun hpe jat ya ai → Electrode tip hpe shapraw ya ai
Madung daw hpaji masat masa ni:
| Daw daw | Peak Ya aten | Mahtai jaw ai aten | Tengman ai hku hkang lu ai |
|---|---|---|---|
| IGBT daw | 50-200kA | 0.1–0.5μs | ±0.5% |
| Welding galai shai jak | 200-800kA | <1ms | - |
| Wan jak ladat | 150-300kA/mm2 | 0.5-2ms | ±0.01mm |
2. Madung Hpaji Masa Lam Kru
2.1 Millisecond-Madang hkrak tup n-gun shapraw ai lam
Waveform hpe hkang ai hpaji hpe shingdaw yu yang:
| Hkang ai ladat | Waveform amyu | Aten hkrak ai lam | Laika shawk shawn ai lam |
|---|---|---|---|
| Pulse langai sha | Masum sumri | ±0.1ms | Madung magri htu ai |
| Law law -Pulse | Lagaw lahkam | ±0.05ms | N bung ai arung arai ni hpe welding galaw ai |
| Htap htuk ai Pulse | Nyan marai | ±0.02ms | Tengman ai wan jak |
3C company langai mi gaw, 0.1mm grai n-gun ja ai n-gun n-gun n-gun lahkawng (pre{5}}n-gun n-gun + madung n-gun) hpe jai lang nna, 0.1mm ultra{3}}hkum hkrang n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun n-gun) hpe lang nna 99.99% lu la ai.
2.2 Modular hku shadawn mai ai hkrang shapraw ai lam
Core module ni a matu madang masat da ai interface ni:
| Module mying | Interface amyu | Galai shai na aten | Jat jat wa lu ai atsam |
|---|---|---|---|
| Kapasitor Bank | Hpaji -voltage lawan-matut na | <15 minutes | Parallel hpung 32 hpe madi shadaw ya ai |
| Wan jak lata | Flange shara jahkrat ai | <5 minutes | 360℃angle hpe gram lajang ai |
| Hkang ai Dap | Fiber optic matut mahkai lam | Katsi ai-galai mai ai | I/O jat wa na matu madi shadaw ai |
Hpa majaw nga yang, n-gun ja ai hpaga hpung langai gaw, 500mF capacitor module ni hpe lawan ladan galai shai kau ai hku nna, n-gun n rawng ai (1mm) kaw nna, n-gun n rawng ai (8mm) de minit 10- galai shai wa lu ai.
3. Core Components ni hta jawm galaw ai hpaji ningnan
3.1 Hpaji rawng ai hku hkang zing ai ladat: Welding galaw ai bawnu
Law law -parameter pat da ai-loop hkang ai hkrang:
Arung arai hpe chye ginhka ai → Parameter hpe shi hkum shi- gram lajang ai → Tengman ai- aten hpe bai htang ai → N-gun ja ai htingrai htingrat ai lam
Hpyen dap-madang arung arai masat masa ni:
| Hkang ai shadawn shadang | Sample law law lang | Galai shai ai lam hkrak ai | Mahtai lawan ai |
|---|---|---|---|
| Ya aten na hkang ai lam | 100kHz | ±0.5% | <10μs |
| N-gun hpe hkang ai | 5kHz | ±5N | <5ms |
| Katsi ai hpe yu reng ai | 1kHz | ±1 degree | Tengman ai-ten |
3.2 Kaja ai katsi ai ladat: ngang grin ai hku bungli galaw lu hkra galaw ya ai
Dual-katsi ai htingnu gawgap masa masat masa ni:
| Katsi ai Ladat | Hka lwi ai n-gun | N-gun yawm mat ai | Katsi galai shai ai atsam |
|---|---|---|---|
| Hka katsi ai | 8-15L/min | <0.2MPa | >85% |
| Nbung katsi ai | 10-20m3/min | <500Pa | >70% |
| Phase galai shai ai arung arai | - | - | N-gup magap n-gun 200kJ/kg |
4. Hpaji masa gap ai lam hte htunghking Spot Welder ni
4.1 N-gun atsam jai lang ai lam hpe shingdaw ai lam
| Madun ai | N-gun dat shapraw ai Welder | AC shara htu ai wa | Rawt jat wa ai lam |
|---|---|---|---|
| N-gun atsam | 0.95–0.99 | 0.6–0.7 | 40%↑ |
| Point langai sha n-gun | 0.5-3.0kJ | 8-15kJ | 70%↓ |
| Grid hkra machyi ai lam | <10% | 30–50% | 80%↓ |
4.2 Welding a hkamja lam hpe madun ai shingdaw ai lam
| Parameter | N-gun dat shapraw ai Welder | Htunghking Spot Welder |
|---|---|---|
| Nugget n galai shai ai | CV 3% hta npu (sh) maren sha re | CV 8% hta grau kaba ai (sh) maren sha re |
| Katsi ai-Hkrum hkra ai ginra | 0.1-0.3mm | 0.5-1.2 mm |
| Ntsa na Oxidation | <5% | 15–30% |
Daw dan lam
Power battery galaw ai ningbaw langai gaw, shanhte an-gun dat shapraw aimasa ni hpe galaw ai. Precision electronics company langai gaw, n kaja ai lam ni hpe 10ppm de shayawm kau nna, htuk manu ai hku hkang lu ai hpaji masa hpe jai lang wa ai. Data hku yu yang, 2010 ning hta hpaji ningnan ni hpe galaw wa ai.n-gun dat shapraw aicomponents ni gaw, yawng hkra hpe 50% jan shatsaw ya lu ai. Silicon carbide n-gun dat jak ni hte ntsin n-gun dat jak ni kungkyang wa ai hte rau, hpang na prat na 2019 ning hta byin wa na re.n-gun dat shapraw aiMicrosecond-madang mahtai hpe lu la na re (<10μs), AI self-learning control, and >30% n-gun bai lu la ai-htuk manu ai hku galaw shapraw ai prat nnan hpe hpaw ya ai.
