Dual-Bawnu Nut Capacitor Hkrang Hkrang Hkrang Hkrang Hkrang Hkrang Hkrang Hkrang

N-gun rawng ai mawdaw nnan ni hte n-gun ja ai jak ni hpe galaw shapraw ai hta, chassis daw ni a matut mahkai ai atsam gaw mawdaw yawng a shimlum lam hte aten galu ngang grin ai lam hta ahkyak ai shara hpe hkam la nga ai. Welding galaw ai atsam hte n-gun rawng ai lam a matu hpaga lam hta ra kadawn ai lam ni matut nna law wa ai hte maren, htunghking hku galaw ai single-head welding ladat ni gaw, loi loi hte shadawn sharam ai lam ni hpe madun dan wa ai, grau nna, dual-nut welding application ni hta, galaw shapraw ai lam hta pat shingdang ai lam ni grau dan dawng wa ai.

Ndai mayak mahkak ni hpe hparan na matu, Wuxi Haifei hpaji hparat jak Co., Ltd.laksan galaw da ai lahkawng lang-baw nut capacitor pru ai hkrang shapraw ai welding jak hparan ladatwan jak mawdaw chassis arung arai ni hpe galaw shapraw ai ningbaw langai a matu. Ndai masing gaw, galaw shapraw ai lam hpe grau kaja hkra galaw na, weld quality hpe ngang grin hkra galaw na, weld data hpe tup hkrak hkan tam lu na matu yaw shada ai. Dai majaw, n-gun rawng ai hku galaw ai lam hpe jep chyoi ai hte hkrang shapraw ai lam hpe grau kaja hkra galaw ai hku nna, dai hparan ladat gaw, n-gun rawng ai shara hpe shingdaw nna, n-gun lahkawng hpe kalang ta n-gun rawng hkra galaw lu ai majaw, customer a galaw shapraw ai line a yawng hkra galaw shapraw ai lam hpe grai jat wa shangun ai.

Ndai laika buk hta, bungli masing a lam hpe hkrak tup tsun dan ai rai nna, customer ni a shingdu labau, hpaji masa hta hkrum katut nga ai mayak mahkak ni, hparan ladat hpe hkrang shapraw ai lam, galaw sa wa ai lam a mahtai ni hpe tsun dan da ai. Dai gaw, dual-head nut capacitor discharge welding jak ni hpe jep joi ai lam galaw ai ni a matu manu dan ai laika buk langai hku nna jai lang mai ai tatut galaw mai ai ningmu ni hpe jaw ya ai.

1. Hpaga lam a shingdu labau hte galaw shapraw ai arung arai ni a arawn alai

Ndai bungli masing hta shang lawm ai customer gaw, wan jak mawdaw chassis system ni a matu ahkyak ai structural components ni hpe galaw shapraw ai company langai mi re. Shanhte a madung galaw shapraw ai arung arai ni hta, cross members, control arms, hte subframes-ni gaw, n-gun kaba ai n-gun ni hpe gun hpai ai majaw, laklai ai hku kam mai ai welding galaw ai lam hpe ra sharawng ai.

Wan jak mawdaw gat lawk lawan ai hku rawt jat wa ai majaw, customer ni a galaw shapraw ra ai lam gaw, n-gun jat wa ai. Ya aten hta company gaw shaning shagu 100 daram galaw shapraw lu ai atsam hte bungli galaw nga ai.500,000 set chassis hkrang bung sumla ni, matut nna jat wa na masing ni hte rau.

Ndai galaw shapraw ai masa ni a npu hta, ya nga ai welding jak ni gaw ra ai cycle aten ni hpe madi shadaw na matu loi loi hte n hkum tsup mat wa ai. Grau nna, dual-nut welding galaw ai lam gaw bungli galaw ai lam hta yak hkak ai lam ni hpe shabyin ya ai. Htunghking hku nna single-head welding galaw ai shaloi, bungli galaw ai arai langai hta lahkawng lang hkan nna welding galaw ra ai majaw, galaw ai aten hpe jat ya nna, n galai shai ai weld quality hpe gram lajang na matu grau yak wa ai.

2. Ya nga ai galaw shapraw ladat a madung shadawn sharam lam ni

Shawng nnan na shara hpe jep joi ai lam hta, engineering hpung gaw, customer a galaw shapraw ai ladat hpe hkrak tup jep joi ai lam galaw ai. Magam bungli galaw ai lam hta pat shingdang ai lam law law hpe mu lu ai, dai yawng gaw high-volume galaw shapraw ai masa hta grau dan dawng wa ai.

• N hkum tsup ai Welding atsam gaw galaw shapraw ai lam hta pat shingdang ai lam ni hpe shabyin ya ai

Customer a ya nga ai galaw shapraw ai ladat gaw, baw langai sha re ai capacitor hpe shapraw ai projection welder ni hpe kam hpa nna, dual-nut welding hpe ngut kre hkra galaw ai. Nut langai hpra gaw, laksan welding cycle ra ai majaw, bungli galaw ai arai langai hta second 9 hte 11 lapran na cycle aten yawng hpe lu la ai.

Hpaga lam law wa ai hte maren, jak rung ni hpe grau jat bang ai sha, ngang grin ai hparan ladat n re. Jaw bang ai jak ni gaw, gumhpraw bang ai lam hpe jat wa shangun ai, npu shara law law hpe jai lang kau ya ai, bungli galaw ai ni grau law hkra ra ai majaw, hpang jahtum e, bungli galaw ai manu hpe n-gun n jaw ai sha, bungli galaw ai manu hpe jat wa shangun ai.

Welding cycle aten ni gaw upstream hte downstream galaw ai lam ni hte n htap htuk wa ai shaloi, la nga ai aten ni law wa ai majaw, galaw shapraw ai lam a yawng hkra a akyu hpe shayawm kau ya ai.

• N bung ai Welding Quality gaw Hkrit tsang hpa byin shangun ai

Sequential welding galaw ai lam ni gaw, welding lapran aten ladaw n-gun yawm ai majaw, shingra tara hku nna galai shai ai lam ni hpe shabyin ya ai. Dai hta n-ga, electrode n-gun yawm mat ai hte parameter drift gaw weld n bung ai lam ni hpe grau nna byin shangun ai.

Kalang lang quality hte seng nna myit tsang ai lam ni lawm ai:

1. Weld nugget kaba ai hta shai hkat ai lam ni
2. Kalang lang n hkum tsup ai fusion
3. Welding galaw ai shaloi projection hkrat sum mat ai
4. Thread hkrang nsam galai shai ai lam gaw hpawng de ai lam hkrak ai hpe hkra machyi shangun ai

Chassis a daw ni gaw structural safety daw ni re ai hpe myit yu yang, gara weld n htap htuk ai lam gaw kam hpa mai ai lam hpe myit tsang shangun ai majaw, weld uniformity hpe ahkyak ai ra kadawn ai lam langai byin shangun ai.

• Electrode grai lang ai hte ayan gram lajang ai lam

Hpa majaw nga yang, n-gun ja ai-cycle galaw shapraw ai masa hta, electrode n-gun yawm wa ai. Electrode hpe ayan hpun nna galai ai gaw, bungli n galaw ai aten hpe jat ya nna, jak lang ai lam yawng hpe shayawm ya ai.

Hpaga lam hta sum mat ai hta n-ga, electrode lang ai manu ni mung matut nna rawt jat wa ai majaw, manu jahpu hpe hkang zing na matu shakut shaja ai lam ni hpe dip sha nga ai.

• Hkrak ai bungli galaw ai lam hte kungkyang ai bungli galaw ai ni hpe grai kam hpa ai lam

Ya nga ai jak ni gaw, nut size n bung ai lapran galai shai ai shaloi, lata hte law law lang galai shai ra ai. Ndai ladat gaw operator a mahkrum madup hpe grai kam hpa nna, galaw shapraw ai lam hta galai shai ai lam hpe shalawm ya ai.

Operator nnan ni ra aibat mi kaw nna bat lahkawng du hkra sharin hkam la nahkap la mai ai kungkyang ai madang de n du shi yang, bungli galaw masha galai shai ai grup yin ni hta bungli galaw ai lam hta yak hkak ai lam ni hpe shabyin ya ai.

• Welding Data hpe hkan tam lu ai lam n nga ai

Dai ni na aten na mawdaw galaw shapraw ai lam hta, welded joint langai hpra a matu, hkum tsup ai galaw shapraw ai lam hpe hkan tam lu ai lam ra nga ai. Raitim, ya nga ai jak ni gaw, welding data ni hpe shinggyin la lu ai atsam n nga ai majaw, quality documentation hte audit galaw ra ai lam ni hpe galaw na matu yak hkak nga ai.

Bungli galaw ai lam hta yak hkak ai lam ni hpe chye na lu ai hpang, customer hte engineering hpung ni gaw, bungli galaw lu ai atsam, hkamja lam, kam hpa mai ai lam, aten galu-bungli galaw ai manu jahpu ni hpe shinggrup da ai hpaji masa yaw shada lam ni hpe jawm galaw ma ai.

1.Tengman ai Dual-Bawnu hpe shingdaw ai Welding hpe lu la na

Customer wa gaw, cycle langai a laman hta, nut lahkawng hpe kalang ta shara jahkrat nna, welding galaw ra ai. Yaw shada ai lam gaw, bungli galaw ai arai langai a welding cycle aten yawng hpe 100 de shayawm na matu re.Sekan 5 hta n-pu, 100 hta jan nna, akyu rawng ai lam rawt jat wa ai hpe madi madun ai.60%ya nga ai ladat hte shingdaw yu yang.

Dai hta n-ga, bungli galaw ai hkrang hpe madi shadaw na matu, bungli galaw ai lam hta ngang grin ai lam hpe tsaw hkra galaw na matu ra ai arung arai ni gaw .operator langai gaw jak lahkawng masum hpe kalang ta hparan lu ai, dai hku nna bungli galaw masha ra ai lam hpe shayawm ya lu ai.

2.Welding Quality hpe ngang grin hkra galaw na

Welding galaw ai shaloi byin chye ai n kaja ai lam ni hpe yeng seng kau na matu, ngang kang ai quality madang ni hpe masat da ai. Customer wa gaw, hparan ladat hpe pat shingdang ra ai ngu ahkyak shatai tsun ai:

• N hkum tsup ai weld ni
• Projection hkrat sum mat ai
• Thread hten za ai
• Weld nugget byin pru wa ai hta shai hkat ai lam ni

Ndai ra kadawn ai lam ni hpe npawt nhpang quality masat masa ni hku nna structural component welding galaw ai hta sawn la ma ai.

3.Maintenance galaw ai aten hpe shayawm nna kam hpa mai ai lam hpe grau kaja hkra galaw ai

Dai customer gaw, electrode a prat hpe galu kaba hkra galaw na matu hte gram lajang ai aten hpe shayawm na matu, electrode system a ngang grin ai lam hpe grau kaja hkra galaw na matu hpyi shawn ai. Dai hta n-ga, manghkang ni hpe lawan ladan hparan lu na matu hte n hkyen lajang da ai sha galaw shapraw ai lam hta jahkring kau lu na matu, tsan tsan kaw nna ana jep chyoi lu ai atsam ni hpe madi shadaw ya na matu ra ai arung arai ni.

4.Magam bungli hpe asan sha galaw nna, Multi-Size galaw shapraw ai lam hpe madi shadaw ya ai

Hpa majaw nga yang, n bung ai arung arai ni hpe myit yu yang, dai jak ni gaw 10 kaw nna nut size law law hpe madi shadaw na matu ra ai.M8 kaw nna M12 du hkra, dai shaloi, tau hkrau masat da ai program ni hku nna parameter hpe lawan ai hku bai shaga la lu hkra galaw ya ai.

Galai shai ai aten hpe shayawm lu na matu hte galaw shapraw ai lam hpe n-gun n rawng hkra galaw lu na matu, lawan ai fixture galai shai lu ai atsam mung ra kadawn nga ai.

5.Welding galaw ai lam hpe tup hkrak hkan tam lu hkra galaw ya ai

Customer gaw ahkyak ai welding parameters ni hpe aten dep- yu reng nna ka matsing da ra ai, dai hta lawm ai:

• Welding n-gun
• Hprawng pru ai aten
• shara jahkrat ai lam

Hkawm sa ai shiga yawng hpe shinggyin tawn da nna, hkan tam mai ai lam hte quality hpe hparan lu na matu galaw ra ai.

Project ra kadawn ai lam ni hpe lachyum shaleng ai hpang, engineering hpung gaw capacitor discharge welding hpaji masa hpe madung tawn nna, gram lajang da ai hparan ladat hpe gyin shalat nna, chyam dinglik ai lahkam law law hku nna, bungli galaw ai lam hpe jep joi ai lam galaw wa sai.

1.Process hpe jep chyoi ai daw: ngang grin ai welding masat masa ni hpe gawgap ai

Hpaji hkingrai ni hpe n galaw shi yang, grai dam lada ai process validation chyam dinglik ai lam ni hpe galaw wa sai. Parameter amyu myu hpe kayau kaya hpaw nna, customer a ra kadawn ai arung arai hte npawt nhpang gawgap ai lam ni a matu kaja dik ai welding masa ni hpe chye lu na matu jep joi yu ai.

Madung chyam dinglik ai lam ni lawm ai:

• Charge galaw ai wan n-gun n-gun
• Discharge aten hpe kaja dik htum galaw ai
• Electrode n-gun shadawn shadang
• Multi- kaba ai nut welding chyam dinglik ai lam

Weld nlung ni hpe bai kahtap nna chyam dinglik ai hte nhprang sut rai ni hpe jep joi ai lam hku nna, ngang grin ai parameter window hpe gawgap la lu sai. Ndai jep joi ai lam gaw, bungli galaw hpang na hkrit tsang hpa ni hpe grai shayawm ya lu nna, bungli masing yawng a aten hpe kadun shangun ai.

2.Arung arai ni a hkrang shapraw ai lam: Dual-bawnu hte bung ai ladat hpe gyin shalat ai

Process hpe jep chyoi ngut ai hpang, engineering hpung gaw, shada da bungli galaw lu ai, laksan lang ai dual-baw welding structure hpe galaw shapraw wa sai.

Ndai masa hta, n-gun hpe hkang ai lam hpe shingdaw nna, n-gun hpe kalang ta shapraw ai ladat ni hpe bang da ai majaw, weld lahkawng yan hpe bung ai masa hta byin pru wa hkra galaw lu ai.

Sequential welding system ni hte shingdaw yu yang, ndai hkrang gaw, bai kahtap nna shamu shamawt ai lam hpe shayawm ya nna, shara n bung ai lam hpe shayawm ya ai majaw, weld n bung ai lam hpe grai kaja hkra galaw ya lu ai.

3.Hkrun lam hpe gyin shalat ai lam: Modular Composite Fixture hkrang shapraw ai lam

Chassis a daw ni a yak hkak ai geometry hpe myit yu nna, modular composite fixture system hpe n-gun law law hte n-gun dat ai lam ni hpe galaw lu na matu galaw da ai.

Fixture system hpe jaw ai:

• Dingyang hte dingyang welding shara lahkawng yan hte htuk manu ai
• Teng man ai shara masat lu ai atsam
• Modular lawan ai-galai shai ai htingnu

Tatut galaw ai hta, fixture galai ai aten hpe 100 laman hta hkang lu ai.Minit 8, galaw shapraw ai lam hpe grai shatsaw ya ai.

Fabrication hte system hpe hpaw shalawm ngut ai hpang, customer gaw galaw shapraw ai masa hta bungli galaw ai lam hpe jep chyoi na matu, hkap la ai lam hpe hkum tsup ai hku chyam dinglik ai lam galaw ai.

1.Matut manoi bungli galaw ai chyam dinglik mahtai

A aten lamanHkying hkum 24 tup matut manoi bungli galaw ai hpe chyam yu ai, dai jak gaw, jep joi ai lam yawng hta ngang grin ai hte kam mai ai bungli galaw ai lam hpe madun dan ai.

Madung bungli galaw ai lam hpe madun ai lam ni hta:

Ndai mahtai ni gaw, -volume law ai galaw shapraw ai makau grup yin ni hta, system gaw ngang grin ai hku galaw lu ai atsam hpe madi madun ai.

2.On-Site kaw bang nna galaw shapraw ai lam hpe hpaw hpang wa ai

Hkamja lam hte seng nna, engineering hpung gaw, customer shara kaw, n-gun jaw ai lam hpe ngut kre hkra galaw ngut sai. Magam bungli galaw ai ladat ni, parameter ni hpe hparan ai lam, arawn alai hku gram lajang ai lam ni hpe hkan nna, hkrang shapraw da ai sharin hpawng hpe galaw ai.

Sharin hpawng ngut ai hpang, dai jak ni hpe galaw shapraw ai ladat hta hkum tsup hkra bang nna, 2019 ning laman hta tara shang bungli galaw hpang wa sai.masum ya tup.

3.Customer ni a ningmu hte bungli galaw ai lam hpe jep joi ai lam

Kade nna yang, shim lum ai hku bungli galaw ngut ai hpang, customer gaw kata lam bungli galaw ai lam hpe bai maram yu nna, shara law law hta grai kaja wa ai lam ni hpe tsun dan ai.

Myit yu hpa mahtai ni hta:

• Hpaga galaw ai lam hta grai law jat wa ai
• Welding hkamja lam hpe n-gun jaw ai
• Mashin bungli hpe asan sha galaw ai
• Hkamja lam bungli hpe shayawm kau ai

Ndai gram lajang ai lam ni gaw shani shagu na galaw shapraw ai lam hpe grau kaja hkra galaw ya ai sha n-ga, htawm hpang de galaw shapraw ai atsam hpe grau jat wa hkra galaw lu ai atsam hpe mung n-gun shaja ya ai.

Ndai masing kaw na lu la ai mahkrum madup ni hpe madung tawn nna, dual-head nut welding system ni hta gumhpraw bang na matu masing jahkrat nga ai galaw shapraw ai ni a matu ahkyak ai lata la ai lam nkau mi hpe chye na lu na re.

1.Tengman ai Synchronous Welding Atsam hpe jep joi ai lam

Hpaji hkingrai ni hpe lata la mai ai lam ni hpe jep joi ai shaloi, galaw shapraw ai ni gaw, dual-head hpe galai shai ai hku galaw ai hta, tengman ai synchronous welding hpe madi shadaw ya ai kun ngu ai hpe jep joi ra na re. Tengman ai synchronization gaw weld a n-gun hte bungli galaw lu ai atsam hpe hkrak hkra machyi shangun ai.

2.Sakse hkam da ai ladat hpe jep chyoi lu ai atsam nga ai

Kam hpa mai ai arung arai ni hpe jaw ai ni gaw, arung arai ni hpe n jaw shi yang, ngang grin ai welding parameters ni hpe chye ginhka lu ai structured validation ladat ni hpe hkan sa ma ai. Ndai atsam gaw, bungli galaw hpang ai aten hpe grai shayawm ya nna, bungli masing awng dang ai lam hpe mung jat ya lu ai.

3.Data hpe hkan tam lu na matu hte System hpe hpaw shalawm lu na matu madi shadaw ya ai

Hpaga lam gaw digitalized byin wa ai hte maren, welding jak ni gaw matut mahkai ai galaw shapraw ai shingra tara a daw langai hku nna bungli galaw ra ai. Real-time data ni hpe shinggyin la lu ai hte MES hpe hpaw shalawm lu ai system ni gaw, quality hparan hpareng ai lam hte bungli galaw ai lam hta asan sha re ai lam hta aten galu-a akyu ni hpe jaw ya lu ai.

Dai ni na aten na hpaga lam galaw ai makau grup yin ni hta, madang masat da ai arung arai ni sha, yak hkak ai structural welding application ni a ra kadawn ai lam ni hpe hkap la lu na matu n law htum n law nga ai. Hpa majaw nga yang, n-gun rawng ai engineering hkrang shapraw ai lam hte hkrang shapraw ai lam hpe grau kaja hkra galaw ai hku nna, galaw shapraw ai ni gaw, galaw shapraw ai atsam hte welding galaw ai lam lahkawng yan hpe grai shatsaw ya lu ai.

Ndai masing hpe awng dang hkra galaw lu ai gaw, .dual-head nut capacitor discharge projection welding ladat ni gaw htunghking hku galaw shapraw ai lam hta shadawn sharam ai lam ni hpe hparan ya ai sha n-ga, grau kam mai ai, akyu rawng ai, hkan tam mai ai welding ladat hpe mung gawgap ya lu ai.. Arung arai ni hpe gram lajang na matu (sh) galaw shapraw ai ladat nnan ni hpe masing jahkrat nga ai galaw shapraw ai ni a matu, ndai mabyin masa sawk sagawn ai lam gaw, lachyum rawng ai hpaji masa hte bungli galaw ai lam ni hpe jaw ya nna, dai gaw, chye na hkawn hkrang ai dawdan lam- hpe madi shadaw ya lu ai.

Ya matut mahkai mai ai